Kia Soul: TJ Joint Installation - Driveshaft Assembly - Driveshaft and axleKia Soul: TJ Joint Installation

Kia Soul 2014-2019 PS Service Manual / Driveshaft and axle / Driveshaft Assembly / TJ Joint Installation

1.
Wrap tape around the driveshaft spline(TJ) to prevent damage to the boot.
2.
Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).

3.
Add specified grease to the joint boot as much as it was wiped away at inspection.
4.
Install the both boot band.
5.
To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
Engine
TM
Distance (L) mm (in.)
LH side
RH side
Nu 2.0 GDI
 M/T
552.9 (21.7677)
838.2 (33.0000)
 A/T
532.4 (20.9606)
824.2 (32.4488)
Gamma 1.6 GDI
 M/T
554.4 (21.8268)
834.9 (32.8701)
 A/T
531.4 (20.9213)
823.2 (32.4095)

6.
Using the SST(09495-3K000), secure the TJ boot bands.

Clearance (A): 2.0 mm (0.0787 in.) or less

7.
Install the Front Driveshaft.
(Refer to Driveshaft Assembly - “Front Driveshaft”)
8.
Check the front alignment.
(Refer to Suspension System - "Front Alignment")
    TJ Joint Inspection
    1. Check the spider assembly for roller rotation, wear or corrosion. 2. Check the groove inside the joint case for wear or corrosion ...

    Dynamic Damper Components
    1. BJ assembly 2. BJ circlip 3. BJ boot band 4. BJ boot 5. Dynamic damper band 6. Dynamic damper 7. Shaft 8. TJ boot band 9. TJ boot 10. Spider assembly ...

    See also:

    Removal
    1. Turn ignition switch OFF and disconnect the negative (-) battery cable. 2. Disconnect the clutch switch connector (A). ...

    Low tire pressure telltale
    When the tire pressure monitoring system warning indicators are illuminated, one or more of your tires is significantly under-inflated. If the telltale illuminates, immediately reduce your speed, ...

    Rear seat warmer (if equipped)
    The seat warmer is provided to warm the rear outboard seats during cold weather. With the ignition switch in the ON position, push either of the switches to warm rear seats. During mild weath ...